Question 1
Which one of the following is a composite material?
[1 mark]
Answer
Which one of the following is a composite material?
[1 mark]
Which one of the following statements is true?
[1 mark]
Which one of the following statements is true?
[1 mark]
Which one of the following is a thermoforming polymer?
[1 mark]
Which one of the following is a working property of a material?
[1 mark]
When manufacturers focus on the reduction of waste during production, it is called
[1 mark]
What type of motion best describes the action of the sewing machine needle in Figure 1 when in operation?
[1 mark]
Which one of the following is a feature of design in society?
[1 mark]
Name the renewable energy source in Figure 2.
[1 mark]
Identify the colour-changing smart material used in the thermometer below.
[1 mark]
Name one manufactured board.
[1 mark]
Explain one advantage of using manufactured boards.
[2 marks]
Explain the term ‘planned obsolescence’.
Give an example of a product designed for ‘planned obsolescence’ in your answer.
[3 marks]
Give two advantages of ‘crowd funding’.
[2 marks]
Describe the direction and speed of movement of part C in the gear train shown below when gear A turns clockwise.
[2 marks]
A clothing manufacturer is producing 1500 coats for retail. Each coat will need four buttons and one extra for a spare. Each button costs 14 pence.
What is the total cost of the buttons required to complete the order?
Show your working.
Give your answer in £s.
[3 marks]
Give two aesthetic considerations when selecting materials and/or components to make prototypes.
[4 marks]
The data in the table below shows the approximate percentage of vehicles sold in the UK in 2021 by the type of fuel/power they use.
| Percentage of vehicles sold in 2021 by fuel/power type | |
| Petrol | 54% |
| Diesel | 10% |
| Hybrid | 17.5% |
| Plug-in hybrid | 7.5% |
| Electric | 11% |
Use the information in the table above to complete the pie chart.
Show your working.
[4 marks]
Choose one commercial process from the table below.
Name a specific main material used with this process.
[1 mark]
Name a stock form of the material used in your chosen process.
[1 mark]
Give two reasons that make your chosen process suitable for commercial manufacture.
[4 marks]
Five tools are shown below.
Name one of the tools shown.
[1 mark]
Explain what the tool you have named in Question 19.1 is used for.
[2 marks]
Give two safety points that need to be considered when using the tool you have named in Question 19.1.
[2 marks]
Different products are made in different volumes using the production methods in the table below.
Discuss the advantages and disadvantages of manufacturing in quantity compared to producing a one-off item.
You should refer to the production methods in the table and give examples in your answer.
[8 marks]
Describe how prototypes help designers to ensure a product is fit for its intended purpose.
Give examples in your answer.
[6 marks]
The suitability for the user.
[6 marks]
Ergonomics and anthropometrics.
[6 marks]
The component below is to be manufactured with seven circular holes.
Each hole is:
• 7 mm in diameter
• equally spaced from each other and from each end of the component
• equally spaced from the top and bottom of the component.
What distance will the centre line need to be from either long side?
[1 mark]
What is the required distance from the centre of one hole to the centre of the next hole to ensure the holes are equally spaced?
Show your working.
[2 marks]
Work out the shortest distance between the circumferences of any two holes.
Show your working.
[2 marks]
The holes are to be drilled 7 mm with a tolerance of ±0.5 mm. State the maximum and minimum acceptable diameters of the holes.
[1 mark]
Explain why designers look at the work of others before creating new designs.
[3 marks]
Explain how a user-centred design approach can ensure that products are fit for purpose.
Give examples in your answer.
[6 marks]
Figure 3, shown below, is a drawing of a radio alarm clock.
Name the drawing technique in Figure 3 used to show details of the radio alarm clock.
[1 mark]
Complete the drawing in Figure 3 by adding the correct detail to the side view.
[4 marks]
Figure 4 shows a partially completed one-point perspective drawing of the radio alarm clock.
Complete the drawing using the given vanishing point marked by a cross.
[4 marks]
Explain two advantages of using audio and/or visual recordings when developing design ideas.
[4 marks]
Explain how each of the following issues may be considered before designing and manufacturing new products.
[4 marks]
The paper as printed
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