Question 1
Which one of the following metals is an alloy?
[1 mark]
Answer
Which one of the following metals is an alloy?
[1 mark]
Which one of the following has to be considered when organising the workplace?
[1 mark]
Which one of the following is the definition of a dense material?
[1 mark]
Figure 1 shows a lever to be used as part of a mechanism.
The distance from point A to the fixed pivot is 80 mm.
The distance from point B to the fixed pivot is 20 mm.
Figure 1
If point A of the lever moves 40 mm clockwise, how far does point B move clockwise?
[1 mark]
Which one of the following is a composite material?
[1 mark]
A shape has the dimensions:
Length 120 mm
Width 150 mm
Depth 170 mm
What is the volume of the shape in mm3?
[1 mark]
Which one of the following is the definition of a thermoforming polymer?
[1 mark]
What order (class) of lever are the scissors shown in Figure 2 ?
[1 mark]
Which one of the following fibres is sourced from a living creature?
[1 mark]
Electricity is produced from which form of energy by the device in Figure 3 ?
[1 mark]
Give two properties of natural timbers.
[2 marks]
Outline two reasons why foil lined cardboard is used in the packaging of the takeaway food container shown in Figure 4.
[4 marks]
Figure 5 shows a system block diagram for a laptop computer.
Complete the diagram by adding one component that could be used in each box.
[4 marks]
A homeowner is building a garden patio with an area 28 m2
The patio uses paving stones measuring 0.6 m × 0.6 m.
Calculate how many paving stones are needed in total.
Show your working and give your answer to the nearest whole paving stone.
[4 marks]
Table 1 shows a range of specific materials.
Choose one material from the table above.
My chosen material is
Name one property of your chosen material.
[1 mark]
Give one product that uses your chosen material.
[1 mark]
Describe why your chosen material is used in the product given in Question 15.2.
[2 marks]
All materials are available in stock forms.
Name one specific material stock form.
[1 mark]
Outline the benefits of using stock forms for designers and manufacturers.
[4 marks]
A manufacturer needs to purchase 1000 electric motors at a cost of £6.95 per 10 motors.
The manufacturer is then offered a discount of 15%.
What is the total price the manufacturer will have to pay for the 1000 motors?
Give your answer to the nearest pence.
Show your working.
[3 marks]
Choose one of the surface treatments or finishes from Table 2.
Using notes and/or sketches, describe how your chosen surface treatment or applied finish is produced.
My chosen surface treatment or finish is:
[6 marks]
Analyse and evaluate the ecological issues that have to be considered in the sourcing and extraction of raw materials to make products.
Give examples to support your answer.
[8 marks]
Study the different bus stops shown in Figure 6.
Analyse and evaluate the bus stops in terms of user needs and wants.
[4 marks]
Analyse and evaluate the bus stops in terms of innovative features that could be added to improve user experience.
[4 marks]
Analyse and evaluate how the designer of a bus stop may have considered anthropometrics and ergonomics.
[4 marks]
Explain the term ‘nesting/tessellating’ when cutting materials.
[2 marks]
A series of identical parts are to be cut out from a sheet material using a laser cutter to ensure that no waste is created by the cuts.
The position of the first part is shown in Figure 7.
Draw on Figure 7 to show where all the other parts need to be placed to use the material efficiently.
[2 marks]
Give five safety precautions a user needs to consider when using tools and equipment that use heat.
Safety precaution 1
Safety precaution 2
Safety precaution 3
Safety precaution 4
Safety precaution 5
[5 marks]
Below is a drawing of a toy car.
Complete a third angle orthographic projection by adding a plan view in the box provided.
[6 marks]
Two pieces of fabric are to be joined together by stitching.
The length of the join is 960 mm.
A sewing machine will stitch at a rate of 1050 stitches per minute and each stitch will be 3 mm long.
Calculate how many seconds it will take to join the two pieces of material.
Give your answer to the nearest whole second.
Show your working.
[4 marks]
Calculate how many minutes it will take to complete 30 joins.
Show your working.
[2 marks]
Explain what is meant by avoiding design fixation.
Give examples to support your answer.
[4 marks]
Explain what is meant by the term ‘tolerance’ when measuring a component.
[2 marks]
Describe how tolerances are used as part of Quality Control.
Give examples in your answer.
[4 marks]
Describe how researching the work of other designers and companies can help with design work.
[4 marks]
Explain the purpose of using a focus group when developing a product.
[3 marks]
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